The FDL-150-100E/NC hydraulic press belongs to the F series and is custom-designed for stacking operations on rotors.
It features an extendable table for stacking and handling rotors and stators.
The press uses an optimized hydraulic system with a pressure of less than 255 Bar, ensuring prolonged durability and reliability.
It meets and satisfies all essential safety and health requirements according to CE regulations.
STRUCTURE AND TABLES
- Consists of a rigid fixed bench welded structure made exclusively from S355JR steel.
- Stabilized and machined at the end of the welding process to ensure perfect parallelism and precision.
- Calculated and designed using finite element software.
- Mechanically movable grooved table measuring 1200 x 800 mm with a stroke of 1,200 mm, equipped with a worm gear reducer and a 0.5 HP electric motor with brake.
- Central drill on the table with a diameter of 250 mm and a maximum depth of 550 mm.
- Useful lifting capacity of the table for moving 4 tons.
- Movement speed of 30 mm/sec.
- Front interior width of 1250 mm (space between columns).
- Working height of 600 mm.
CYLINDER AND HYDRAULIC GROUP
MAIN CYLINDERS: 150 TN
- Two 75-ton hydraulic cylinders (150 tons total), with a stroke of 1200 mm connected by a plate with a central hole of 250 mm in diameter.
- Maximum useful height of the cylinder plate: 1,440 mm.
- Minimum useful height of the cylinder plate: 200 mm.
ABSTRACTION CYLINDER
- One 100-ton central cylinder with a stroke of 1200 mm.
- Designed to accommodate an abstraction clamp, end of the rod threaded to M 35.150 x 40 mm length.
- Maximum useful height of the abstraction cylinder: 1600 mm from the root of the rod thread.
- Minimum useful height of the abstraction cylinder: 400 mm from the root of the rod thread.
HYDRAULIC GROUP
- Two-speed hydraulic group with 5.5 HP power “Siemens Motor”, with automatic disconnection of high speed and independent speeds. Maximum pressure: 250 bar.
- Pressure regulation system using proportional valves.
- Air-oil cooler.
- Temperature sensor.
- Hydraulic group located on the right side.
ELECTRICAL INSTALLATION AND SAFETY
- Equipped with a SIEMENS mod. SIMATIC S7 1200 safety PLC and a 12” HMI touchscreen mod. MTP with 99 memory slots allowing adjustment of pre-pressing power, pressing, calendering, and stroke of the pressing and extraction cylinders, as well as the holding times during processes.
- Electrical and hydraulic maneuvers are redundant and self-controlled. They include an additional safety block and self-control devices for operation and safety. Includes verification and certification of correct operation and safety distance for photoelectric cells.
- The electrical panel includes a selector for choosing the type of work in manual, semi-automatic, or automatic position and a selector for high-speed or low-speed operation.
- Operation is performed via a two-hand low-voltage electrical pushbutton.
- All installed electrical materials are Siemens, including relays, contactors, main motor, etc.
- Ready for Industry 4.0.
- To ensure safety, it includes category IV photoelectric barriers located in the front work area, two fixed side guards, and a practicable rear guard with a magnetic disconnection detector.
